Rohmann ELOTEST PL600 Universeel digitaal eddy current test instrument

De recent geïntroduceerde PL600 is een stand-alone of volledig te integreren 19″ wervelstroomapparaat van de laatste generatie. Dit multi-techniek wervelstroom platform heeft een volledig digitale signaalverwerking en biedt verschillende methoden voor signaalexcitatie en signaalanalyse. Denk aan conventionele / klassieke wervelstroomtesten, pulserende magnetisering, harmonische analyse, etc.. Op basis van een modulair hardwareplatform en een aangepaste softwareconfiguratie kunnen alle soorten wervelstroomtesten worden uitgevoerd: scheurdetectie, warmtebehandeling, materiaalverwisseling en slijpbrandtesten. Zowel manueel, semi-geautomatiseerd als volledig inline!

Download hier de brochure:
PL600_eng

Download hier enkele applicatie voorbeelden en inline toepassingen
Voorbeelden PL600 inline + coils.pdf
Voorbeelden PL600 inline oplossingen

Technical Data for basic unit
– 16 slots for functional modules
– Available module types:
– Test channel module CHM600 (one included in the basic price)
– Fieldbus I/O module with fast quadrature inputs (optional)
– 24 V I/O module with fast quadrature inputs (optional)
– 8-channel analogue I/O module (option)
– Many of the plug-in cards for the ELOTEST PL500 are compatible

Screen shot
– Widescreen colour TFT display in IPS technology, 1280 x 800 pixels, 256 mm (10.1“) diagonal
– HDMI output for external Full HD monitors (via USB also with touch screen operation) Test channel module CHM600

Test frequency range
– 10 Hz – 12 MHz
– Driver output +/- 10 Vs; max 1000 mA
– Measurement and control of the sensor current
– Voltage/current controlled operation
– Continuous monitoring of transmitter coils for wire breakage and interturn short circuiting

Sensor input stages
– Two input channels per module
– Differential inputs with 90 dB common mode rejection
– Continuous monitoring of receiver coils for wire breakage
– Low-noise, digitally adjustable preamplifier with multiplex capability
– 2 x 18-bit ADC with 5 MSps conversion rate
– Fully digital demodulation and FPGA-based signal processing at 250 kSps Sample Rate

Digital signal processing
– High-performance signal processing chain in FPGA with
– Digital sine wave generator 10 Hz – 12 MHz
– Two independent levels of digital demodulation
– Digital signal processing chain with
– Distance compensation without auxiliary channel (option „Advanced“)
– Signal Filter HP/LP independently adjustable 1 Hz – 100 kHz in 29 logarithmic increments per decade
– Phase adjustment 0-359.5° in 0.5° increments
– Various real time evaluation thresholds depending on application and licensing

Sensor connection
– 26-pin HD sub connector for connection of all sensor types, compatible with the ELOTEST PL500 series
– Connection for active sensor arrays with up to 64 sensors per channel
– Connection for external sensor multplexer for up to 64 sensors per channel
– Intelligent TriggerAll input for processing a wide variety of trigger signals

Integrated I/O processor
– Central, high-speed I/O processor integrated in the basic unit
– Shift register, end suppression, FIFO functionality, configurable I/O functions
– Access to the outside world via I/O boards (fieldbuses, 24V-I/O) or via programmable channel-related I/O ports

Expansion via licensing system (later purchase possible)
Basic License (included in the basic price of the channel)
– Full bandwidth and (100 kHz) full signal quality
– One parameter set per channel

Advanced License (option, per channel)
– Parameter and sensor multiplexing for up to 64 virtual MuxChannels per channel
– Complete eddy current parameterisation per MuxChannel
– Multiplex rate up to 250 kHz (switch rate MuxChannel to MuxChannel)
– Internal sensor Multiplexer for two sensors
– External sensor multiplexer control (multiplex rate from sensor to sensor up to 125 kHz, depending on the test frequency)
– 3rd generation distance compensation with full bandwidth, without additional hardware
– Advanced evaluation thresholds (including multi-sector threshold and tolerance band threshold)
– Advanced sensor monitoring (noise monitor)
– Harmonic analysis up to 2 MHz test frequency (5th harmonic) e.g. for recognition of grinding burn

Advanced Plus License (option, per channel)
– Fast multi-frequency sorting with multi-lot function (multi-batch sorting) and harmonic analysis
– Fast single frequency sorting with automatic turning point determination and harmonic analysis
– Automatically activated teaching of sort functions with good parts
– Figure-of-merit evaluation of all gate types (separation number)

Remote control capability/ PC software
– Remote control via Full HD touch panel with virtual front panel (up to 100 m)
– Remote control and remote maintenance via TCP/IP and supplied PC client (Windows, Linux, MAC)
– Remote control via customised software with an open TCP/IP protocol

General instrument information:
Housing data:
Housing Protection class IP30
Dimensions:
Width: 448.8 mm (19”)
Depth: 375 mm + 35mm
Height: 177 mm (4HE)
Weight: 10.5 kg (basic instrument with test channel)

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