Rohmann ELOTEST PL650 Universeel digitaal eddy current test instrument

De recent geïntroduceerde Rohmann Elotest PL650 is een stand-alone of volledig te integreren 19″ wervelstroomapparaat van de laatste generatie. Dit multi-techniek wervelstroom platform heeft een volledig digitale signaalverwerking en biedt verschillende methoden voor signaalexcitatie en signaalanalyse. Denk aan conventionele / klassieke wervelstroomtesten, pulserende magnetisering, harmonische analyse, etc.. Op basis van een modulair hardwareplatform en een aangepaste softwareconfiguratie kunnen alle soorten wervelstroomtesten worden uitgevoerd: lasnaadcontrole, scheurdetectie, warmtebehandeling, materiaalverwisseling en slijpbrandtesten. Zowel manueel, semi-geautomatiseerd als volledig inline!

Een nieuwe dimensie van Eddy Current-testen, die niets aan de wensen over laat. Dit nieuwe, universele wervelstroomapparaat is een zeer innovatief, volledig digitale Eddy Current platform voor een breed scala aan toepassingen met een uitstekende  prestaties en betrouwbaarheid. Elotest \ PL650 is verkrijgbaar in verschillende behuizingen, afhankelijk van de toepassing. Een flexibel software- en licentiesysteem maakt het mogelijk om de capaciteit aan te passen of uit te breiden afhankelijk van de individuele testtaak.

Dankzij verschillende behuizings- en bedieningsconcepten, zoals de verbinding op afstand via de software en de computer van de klant, kan Elotest \ PL650 perfect worden geïntegreerd in geautomatiseerde inspectiesystemen en in bestaande testlijnen.

Elotest \ PL650 en elo\scan is een verbinding met een compacte robotunit, ontworpen om de meest uiteenlopende testtaken automatisch aan te pakken.

Elotest \ PL650 in combinatie met de universeel toepasbare scan\alyzer inspectie-, documentatie- en analysesoftware voor het snel en veilig maken van C-Scans.

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Beschrijving

Download hier de brochure:
– ELOTEST-PL650_2023_en

Download hier enkele applicatie voorbeelden en inline toepassingen
– Voorbeelden PL600 inline + coils.pdf
– Voorbeelden PL600 inline oplossingen

Technical Data for basic unit
– 16 slots for functional modules
– Available module types:
– Test channel module CHM600 (one included in the basic price)
– Fieldbus I/O module with fast quadrature inputs (optional)
– 24 V I/O module with fast quadrature inputs (optional)
– 8-channel analogue I/O module (option)
– Many of the plug-in cards for the ELOTEST PL500 are compatible

Screen shot
– Widescreen colour TFT display in IPS technology, 1280 x 800 pixels, 256 mm (10.1“) diagonal
– HDMI output for external Full HD monitors (via USB also with touch screen operation) Test channel module CHM600

Test frequency range
– 10 Hz – 12 MHz
– Driver output +/- 10 Vs; max 1000 mA
– Measurement and control of the sensor current
– Voltage/current controlled operation
– Continuous monitoring of transmitter coils for wire breakage and interturn short circuiting

Sensor input stages
– Two input channels per module
– Differential inputs with 90 dB common mode rejection
– Continuous monitoring of receiver coils for wire breakage
– Low-noise, digitally adjustable preamplifier with multiplex capability
– 2 x 18-bit ADC with 5 MSps conversion rate
– Fully digital demodulation and FPGA-based signal processing at 250 kSps Sample Rate

Digital signal processing
– High-performance signal processing chain in FPGA with
– Digital sine wave generator 10 Hz – 12 MHz
– Two independent levels of digital demodulation
– Digital signal processing chain with
– Distance compensation without auxiliary channel (option „Advanced“)
– Signal Filter HP/LP independently adjustable 1 Hz – 100 kHz in 29 logarithmic increments per decade
– Phase adjustment 0-359.5° in 0.5° increments
– Various real time evaluation thresholds depending on application and licensing

Sensor connection
– 26-pin HD sub connector for connection of all sensor types, compatible with the ELOTEST PL500 series
– Connection for active sensor arrays with up to 64 sensors per channel
– Connection for external sensor multplexer for up to 64 sensors per channel
– Intelligent TriggerAll input for processing a wide variety of trigger signals

Integrated I/O processor
– Central, high-speed I/O processor integrated in the basic unit
– Shift register, end suppression, FIFO functionality, configurable I/O functions
– Access to the outside world via I/O boards (fieldbuses, 24V-I/O) or via programmable channel-related I/O ports

Expansion via licensing system (later purchase possible)
Basic License (included in the basic price of the channel)
– Full bandwidth and (100 kHz) full signal quality
– One parameter set per channel

Advanced License (option, per channel)
– Parameter and sensor multiplexing for up to 64 virtual MuxChannels per channel
– Complete eddy current parameterisation per MuxChannel
– Multiplex rate up to 250 kHz (switch rate MuxChannel to MuxChannel)
– Internal sensor Multiplexer for two sensors
– External sensor multiplexer control (multiplex rate from sensor to sensor up to 125 kHz, depending on the test frequency)
– 3rd generation distance compensation with full bandwidth, without additional hardware
– Advanced evaluation thresholds (including multi-sector threshold and tolerance band threshold)
– Advanced sensor monitoring (noise monitor)
– Harmonic analysis up to 2 MHz test frequency (5th harmonic) e.g. for recognition of grinding burn

Advanced Plus License (option, per channel)
– Fast multi-frequency sorting with multi-lot function (multi-batch sorting) and harmonic analysis
– Fast single frequency sorting with automatic turning point determination and harmonic analysis
– Automatically activated teaching of sort functions with good parts
– Figure-of-merit evaluation of all gate types (separation number)

Remote control capability/ PC software
– Remote control via Full HD touch panel with virtual front panel (up to 100 m)
– Remote control and remote maintenance via TCP/IP and supplied PC client (Windows, Linux, MAC)
– Remote control via customised software with an open TCP/IP protocol

General instrument information:
Housing data:
Housing Protection class IP30
Dimensions:
Width: 448.8 mm (19”)
Depth: 375 mm + 35mm
Height: 177 mm (4HE)
Weight: 10.5 kg (basic instrument with test channel)

Download hier de brochure: - ELOTEST-PL650_2023_en Download hier enkele applicatie voorbeelden en inline toepassingen - Voorbeelden PL600 inline + coils.pdf - Voorbeelden PL600 inline oplossingen Technical Data for basic unit - 16 slots for functional modules - Available module types: - Test channel module CHM600 (one included in the basic price) - Fieldbus I/O module with fast quadrature inputs (optional) - 24 V I/O module with fast quadrature inputs (optional) - 8-channel analogue I/O module (option) - Many of the plug-in cards for the ELOTEST PL500 are compatible Screen shot - Widescreen colour TFT display in IPS technology, 1280 x 800 pixels, 256 mm (10.1“) diagonal - HDMI output for external Full HD monitors (via USB also with touch screen operation) Test channel module CHM600 Test frequency range - 10 Hz - 12 MHz - Driver output +/- 10 Vs; max 1000 mA - Measurement and control of the sensor current - Voltage/current controlled operation - Continuous monitoring of transmitter coils for wire breakage and interturn short circuiting Sensor input stages - Two input channels per module - Differential inputs with 90 dB common mode rejection - Continuous monitoring of receiver coils for wire breakage - Low-noise, digitally adjustable preamplifier with multiplex capability - 2 x 18-bit ADC with 5 MSps conversion rate - Fully digital demodulation and FPGA-based signal processing at 250 kSps Sample Rate Digital signal processing - High-performance signal processing chain in FPGA with - Digital sine wave generator 10 Hz - 12 MHz - Two independent levels of digital demodulation - Digital signal processing chain with - Distance compensation without auxiliary channel (option „Advanced“) - Signal Filter HP/LP independently adjustable 1 Hz - 100 kHz in 29 logarithmic increments per decade - Phase adjustment 0-359.5° in 0.5° increments - Various real time evaluation thresholds depending on application and licensing Sensor connection - 26-pin HD sub connector for connection of all sensor types, compatible with the ELOTEST PL500 series - Connection for active sensor arrays with up to 64 sensors per channel - Connection for external sensor multplexer for up to 64 sensors per channel - Intelligent TriggerAll input for processing a wide variety of trigger signals Integrated I/O processor - Central, high-speed I/O processor integrated in the basic unit - Shift register, end suppression, FIFO functionality, configurable I/O functions - Access to the outside world via I/O boards (fieldbuses, 24V-I/O) or via programmable channel-related I/O ports Expansion via licensing system (later purchase possible) Basic License (included in the basic price of the channel) - Full bandwidth and (100 kHz) full signal quality - One parameter set per channel Advanced License (option, per channel) - Parameter and sensor multiplexing for up to 64 virtual MuxChannels per channel - Complete eddy current parameterisation per MuxChannel - Multiplex rate up to 250 kHz (switch rate MuxChannel to MuxChannel) - Internal sensor Multiplexer for two sensors - External sensor multiplexer control (multiplex rate from sensor to sensor up to 125 kHz, depending on the test frequency) - 3rd generation distance compensation with full bandwidth, without additional hardware - Advanced evaluation thresholds (including multi-sector threshold and tolerance band threshold) - Advanced sensor monitoring (noise monitor) - Harmonic analysis up to 2 MHz test frequency (5th harmonic) e.g. for recognition of grinding burn Advanced Plus License (option, per channel) - Fast multi-frequency sorting with multi-lot function (multi-batch sorting) and harmonic analysis - Fast single frequency sorting with automatic turning point determination and harmonic analysis - Automatically activated teaching of sort functions with good parts - Figure-of-merit evaluation of all gate types (separation number) Remote control capability/ PC software - Remote control via Full HD touch panel with virtual front panel (up to 100 m) - Remote control and remote maintenance via TCP/IP and supplied PC client (Windows, Linux, MAC) - Remote control via customised software with an open TCP/IP protocol General instrument information: Housing data: Housing Protection class IP30 Dimensions: Width: 448.8 mm (19”) Depth: 375 mm + 35mm Height: 177 mm (4HE) Weight: 10.5 kg (basic instrument with test channel)

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